Rapid Prototyping

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Cnc Rapid Prototyping and Metal digital fabrication Manufacturer in India

Rapid Prototyping

Rapid Prototyping

Prototyping is an experimental process of developing a product through the physical representation of the idea. Rapid Prototyping follows a group of techniques that quickly formulates and creates prototypes of a functional product design. In this process, the design closely matches with the finished product allowing for proper evaluation of it. Rapid Tooling allows the production of the modules in a shorter period with lower costs. These tools help in reducing the complex assembly of the components while increasing the manufacturing volume. Rapid Cnc Prototyping makes use of computerized equipment to produce quick prototypes and modules in a short time frame. These systems require little to no human interference to attain the correct results. 3D Printing or additive layer manufacturing technology does the assembly in these systems. They help in layering different materials like composites, biomaterials, and plastics to produce objects in different shapes, sizes, and colors. We are the Rapid Prototyping Manufacturers In India who produce quality assured products which are available at reasonable rates at all our outlets.

Buy Custom Rapid Tooling and Rapid Cnc Prototyping as per Requirements and Standards

Quick Prototyping is an essential commodity in the ever-growing consumer markets. Companies have to develop, test, and introduce products at the earliest to head the line or be competitive. This has made the Cnc Rapid Prototyping the most important element of a new product. The prototypes produced using this process allow the workers, consumers, and investors, to use and provide feedback to the parent company. Metal Prototyping processes, are manufactured using techniques like CNC machining, sheet metal forming, and casting. The modules can be produced from aluminum, steel, or any other material. Metal Rapid Prototyping allows the user to make modifications and revisions to the final product after testing it in the field.

The layered manufacturing process takes place using the latest technology and the best raw materials in the market. During this process, the object is manufactured following a CAD model via direct numerical control. Additive layered manufacturing follows a fabrication process where different types of products can be produced. These products are subjected to strict checks and screening to eliminate any defects. To know more about our items visit us or contact us for more.


Rapid Prototyping Specification Chart

Materials Stainless steel, Aluminum, Titanium & Steel, Brass
Plastic: PEEK, POM, ABS, PVC, Nylon, Acrylic, etc.
Processing
CNC turn-milled, CNC turning, CNC milling, Laser cutting
Available Surface Treatment with Manufacturer
Black oxidate, Powder Coated, Bead Blasted, Heat treatment, Passivate, Plating, Brushing, Anodized, Laser engraving
Tolerance
+/-0.005mm
Lead Time
1-2 weeks for samples, 3-4 weeks for mass production
Quality Assurance Certificate Provided By Manufacturer
ISO9001: 2015, RoHS, SGS, TUV

Rapid Prototype Machining Techniques

  • Subtractive - In this process material is carved to produce the desired shape using grinding, milling or turning.
  • Compressive - In this process liquid material or semi-solid is forced into the desired shape before being solidified, such as with compressive sintering, casting or moulding.

What is Rapid Prototyping?

We'll assist you with making models that are completely useful and prepared for thorough application testing. Our designers can handle your most troublesome applications effortlessly, either from client made drawings to 3-D models and drawing documents we create ourselves.

Types of Rapid Cnc Prototyping in product design

Fidelity types

  • Low-fidelity prototype
  • High-fidelity prototype

NPD stage

  • Proof of concept prototypes
  • Functional prototypes
  • Final factory sample
  • Demonstration or presentation model prototypes
  • Alpha & beta build prototypes
  • Aesthetic or industrial design prototypes

Why to pay extra when you have choice of sizes in our Rapid Prototyping Services, Check 3D Printing and layered additive manufacturing Price list in Mumbai

Price List of Rapid Prototyping

Products Price
Cast Iron Steel Metal Auto Spare Parts Prototype by 3D Printing $1,000 Per Piece
High Precision Rapid Prototype Services for Plastic Medical Parts $16 Per Piece
CNC Machining Service Metal Parts Rapid Prototyping $5.99 Per Piece
Aluminum CNC Machining Turning Rapid Prototyping Parts $10 Per Piece
Rapid Prototyping of High Precision CNC Aluminum Machining Part $10 Per Piece
CNC Machining SLA Rapid Prototyping Service $20 Per Piece

Different Cnc Rapid Prototyping Processes

Process Description Strength Finish Example Materials
SLA Stereolithography Laser-cured photopolymer

2,500-10,000 (psi)

17.2-68.9 (mpa)

Additive layers of 0.002-0.006 in. (0.051-0.152mm) typical

Thermoplastic-like photopolymers
SLS Selective Laser Sintering Laser-sintered powder

5,300-11,300 (psi)

36.5-77.9 (mpa)

Additive layers of 0.004 in. (0.102mm) typical Nylon, TPU
DMLS Direct Metal Laser Sintering Laser-sintered metal powder 37,700-190,000 (psi) Additive layers of 0.0008-0.0012 in. (0.020-0.030mm) typical Stainless steel, titanium, chrome, aluminum, Inconel
FDM  Fused Deposition Modeling Fused extrusions

5,200-9,800 (psi)

35.9-67.6 (mpa)

Additive layers of 0.005-0.013 in. (0.127-0.330mm) typical ABS, PC, PC/ABS, PPSU
MJF Multi Jet Fusion Inkjet array selectively fusing across bed of nylon powder

6,960 (psi)

48 (mpa)
Additive layers of 0.0035-0.008 in. (0.089-0.203mm) typical Black Nylon 12
PJET  PolyJet UV-cured jetted photopolymer

7,200-8,750 (psi)

49.6-60.3 (mpa)

Additive layers of 0.0006-0.0012 in. (0.015-0.030mm) typical Acrylic-based photopolymers, elastomeric photopolymers
CNC Computer Numerically Controlled Machining Machined using CNC mills and lathes

3,000-20,000 (psi)

20.7-137.9 (mpa)

Subtractive machined (smooth) Most commodity and engineering-grade thermoplastics and metals
IM Injection Molding Injection-molded using aluminum tooling

3,100-20,000 (psi)

21.4-137.9 (mpa)

Molded smooth (or with selected texture)  Most commodity and engineering-grade thermoplastics, metal, and liquid silicone rubber

Working of Fast Prototyping

Rapid prototyping (RP) includes various manufacturing technologies in which most used technologies moulding, high-speed machining, casting and extruding.

What is importance of Rapid Prototype Machining

  • Prototyping plays a vital role in the process of creating successful products
  • Early stage design/concept validation of form of design
  • Final stage product verification against the technical requirement

Material for Rapid Prototyping Services

  • Aluminum - AL 6061-T6, 5083, 7075-T, 6063, 6082, 5052, 2A12
  • Stainless steel - SS303, SS 201, SS301, SS316L, SS304, SS416L, 440C, 17-4(SUS630), 430
  • Steel - 4140, Q345B,20#, 4340, Q235, D2, Cr12MoV, A2, 4140, 4150
  • Titanium - TA4/GR5, TA1,TA2/GR2, TC4, TC18
  • Brass - C37700 (HPb59), C36000 (HPb62), C22000(H90) C26800 (H68)
  • Copper - Phosphor Bronze, Bronze, Magnesium alloy
  • Plastic - Peek, G-10, Nylon, Acrylic, PC, Anti-Static Acetal Tan (Tecaform SD), ABS

Tolerance of Metal Rapid Prototyping

Tolerance Minumum tolerance +/- 0.05mm (+/- 0.0005")

Surface roughness of Rapid Prototyping 3d Printing

Surface roughness Ra 0.1~3.2
Large stock of Quick Prototyping Compare our price with other direct digital fabrication and desktop fabricator Manufacturer in India

Rapid Prototyping Types

Rapid Prototyping
Rapid Prototyping
Rapid Tooling
Rapid Tooling
Rapid Cnc Prototyping
Rapid Cnc Prototyping
Rapid Prototyping Services
Rapid Prototyping Services
Fast Prototyping
Fast Prototyping
Rapid Prototyping 3d Printing
Rapid Prototyping 3d Printing
Prototyping Services
Prototyping Services
Quick Prototyping
Quick Prototyping
Cnc Rapid Prototyping
Cnc Rapid Prototyping
Metal Prototyping
Metal Prototyping
Metal Rapid Prototyping
Metal Rapid Prototyping
Rapid Iterative Prototyping
Rapid Iterative Prototyping
Rapid Prototype Machining
Rapid Prototype Machining
Rapid Prototype CNC Machining Service
Rapid Prototype CNC Machining Service
High Precision Custom Plastic Rapid Prototyping
High Precision Custom Plastic Rapid Prototyping

Rapid Iterative Prototyping Advantages and Disadvantages

Advantages

  • Reduced design & development time
  • Improved and increased user involvement
  • Allows functionality testing
  • Reduced overall product development cost
  • Elimination or reduction of risk

Disadvantages

  • Lack of accuracy
  • Added initial costs
  • Requires skilled labour
  • The range of materials that can be used is limited

Rapid Prototype Machining Surface Finish

  • Sandblasting
  • Electroplating chromium
  • Anodize color
  • Blackenning
  • Zinc/Nickl Plating
  • Passivation PVD
  • Chrome Plating
  • Polish
  • Power coating

Know What Exactly We Supply And Where It Goes

Netherlands, Malaysia, Russia, Dubai Oem/Odm Mechanical Plastic Prototypes
Egypt, Spain, Mexico, UK High Quality CNC Rapid Prototype SLA SLS 3D Printing Service
United Kingdom -UK, Europe, Malaysia, UAE Custom Metal aluminum CNC machining rapid prototyping milling parts
UK, Canada, Poland, Ellington -United States SLA/CNC Plastic Rapid Prototype
Philippines, Malaysia, Canada, Singapore Precision Custom CNC Aluminum Machine Parts
Europe, Japan, Romania, Malaysia High Quality Machining Plastic 3D Printing Rapid Prototype
Sweden, Colombia, Malaysia, China OEM rapid prototyping Resin stainless steel metal prototype parts
Malaysia, Taiwan, Los Alamos -Mexico, Philippines OEM Custom Rapid Prototype 3d Printing Plastic Metal parts
Singapore, South Korea, NY 12203 (USA), Malaysia Industrial parts 3D Printing machine service Rapid prototype Polycarbonate parts

Applications of Cnc Rapid Prototyping

  • CMM (Coordinate Measuring Machine)
  • Height gauge
  • Caliper
  • Hardness tester
  • Roughness tester
  • Projector machine
Looking for Rapid Prototyping Manufacturer In India for custom length? We produce Rapid Prototype 3d Printing and additive manufacturing as per requirements

Rapid Tooling Testing equipment

  • CMM (Coordinate Measuring Machine)
  • Height gauge
  • Caliper
  • Hardness tester
  • Roughness tester
  • Projector machine

Lets Get in Touch!

Call us

+91 22 43431313