Hot Induction Bends

  • Home
  • Hot Induction Bends

ASTM A234 WPB Carbon Steel 3D Pipe Bends and Stainless Steel 5d Induction Bends manufacturer in India, specialized in Induction Bend Pipe

Hot Induction Bends

Hot Induction Bends

A hot bend is a process where the curvature of the module is changed due to high temperatures. Hot Induction Bends are precisely controlled pipe bending techniques. The component is passed through a bending machine, which efficiently bends the pipe using high-frequency induced electrical power. In Stainless Steel 5d Induction Bends, the bending radius of the pipe is three times the outside diameter of the pipe. These pipes have a high concentration of chromium making, them highly resistant to corrosion and oxidation in several stress-induced environments. We are amongst a few Induction Bends manufacturer in India who constantly keep a check on our products from the production phase until the time they are shipped. Our products are not only top-quality but are also available at reasonable prices for all.

FBE Coated API 5L Grade B 90 Degree Long and Short Radius Hot Induction Bend manufacturer & exporter in India

The ASTM A234 WPB Carbon Steel 3D Pipe Bends have better capacities than fittings or other welding components. These components allow for less pipe friction and allow the flow to be smoother. They help in several high-pressure and temperature systems. The ASME B16.9 Hot Induction Pipe Bends provide better mechanical properties to the main pipe. These modules help in reducing the number of welds thereby, reducing risks and material costs. Apart from this, they offer a simple and effective method of pipe bending, which is highly precise.

Our Induction Bending services can help custom design all our products in different shapes and sizes as per your requirements. This is done by strictly following all set standards by different unions. To know more about our product line or their pricing, contact us or visit any of our stores.


Hot Induction Bends Specifications

Seamless Bend size (1/2"- 24")
Welded/ ERW / Fabricated Bend size (2"- 36")
Bending Radius min. 100 mm; max. 11000 mm
Hot Bends Radius R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom
Hot Pipe Bending Heating system max. 1030 KW
Capacity of Induction Pipe Bending 15,000 metric tons per year
Wall Thickness of Induction Bends Pipeline

3mm- 40mm / SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS

Straight Length L 300mm and 1500mm
Hot Induction Bend Angle 0°- 180°
Induction Bend Pipe Standard
  • ASME B16.9 – Factory-Made Wrought Fittings Buttwelding
  • ASTM A403- ASME SA403 – Standard Specification for Wrought Austenitic SS Piping Fittings
  • ASME B16.25 – Buttwelding Ends ASME B16.28 – Wrought Steel Short Radius Elbows and Buttwelding Returns
  • ASME B16.49 – factory-made carbon steel Pipe bend
  • MSS SP-43 – Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
Manufacturering Standards of Hot Induction Bends
  • DIN, ASTM, ASME, MSS, EN, and JIS codes and standards
  • ASME: ANSI B16.9, ANSI B16.28, MSS-SP-43
  • DIN: DIN2605, DIN2615, DIN2616, DIN2617, DIN28011
  • EN: EN10253-1, EN10253-2
  • ISO 15590-1 Induction Bends
Production material API 5L, Carbon Steel, ASTM A106 Grade B, Alloy Steel, Duplex, Stainless Steel, Nickel Alloy, Low temperature Steel, Copper, Cupro Nickel, Monel, Inconel, Hastelloy
Induction Bending Value Added Service Threading, Epoxy & FBE Coating, Electro Polish, Sand Blasting, Hot Dipped Galvanizing, Soldering

Factory tour of Hot Induction Bend manufacturer in India

Hot Bend Pipeline
ISO 15590-1 Induction Bends
Induction Bending Pipe
5d Induction Bends
5d Hot Induction Bend
Hot Bends

ISO 15590-1 Induction Bends Dimensions

ISO 15590-1 Induction Bends Dimensions

5d Induction Bend Dimensions

Dimensions of Hot Induction Bends
NPS Bevel O.D. Center-to-End
D C M
Diameter Nominal Inches Ser. B Ser. A
20 3/4 25 26.9 29
200 8 219 219.1 178
25 1 32 33.7 38
32 11/4 38 42.4 48
150 6 159 168.3 143
50 2 57 60.3 64
65 21/2 76 76.1(73) 76
80 3 89 88.9 86
450 18 478 457.2 343
90 31/2 - 101.6 95
100 4 108 114.3 105
500 20 529 508.0 381
300 12 325 323.9 254
400 16 426 406.4 305
600 24 630 610 432
700 28 720 711 521
950 38 - 965 711
800 32 820 813 597
850 34 - 864 635
1050 42 - 1067 762 711
1200 48 1220 1220 889 838
1100 44 1120 1118 813 762

Searching Induction Bending services in India? Manufacturer and supplier of ASTM A403 WP304 SS Hot Bend and Hot Induction Bend accordance to ASME B16.9/ ISO 15590-1

Hot Induction Bend Weight Calculation

W=0.0387 * S( D – S ) * 5* D/ 1000

W = Weight (kg/ pcs).

Sch = Schedule Thickness

D = Nominal Diameter.

3d Induction Bend Dimensions

3d Induction Bend Dimensions

Difference Between Hot Bend and Cold Bend

Cold Bend Hot Bend
Bend to radically is not possible It can be bent easily
Low cost It will cost you high compared to cold bending
Cold bending suitable fpr small bore Hot bending is done for larger dia piping systems
All types of bending without heat Type of Hot Induction bending for precise dimensions

Coating of ASTM A106 Gr.B Induction Bends

  • Phenolic Epoxy Coating
  • 3LPE Coating
  • Glass Flake Coatings
  • Elastomeric Polyurethane Coating
  • Any Liquid Epoxy Coating
  • Halar Coatings
  • Fusion Bonded Epoxy Coating (FBE Coating)
  • PTFE Coating
  • Internal & External Coating
  • Food Grade Epoxy Coatings

Induction Bends Material

Nickel Alloy Hot Induction Bends ASTM / ASME SB 336 UNS 2200 ( NICKEL 200 ), UNS 6600 (INCONEL 600 ), UNS 2201 (NICKEL 201 ), UNS 6601 ( INCONEL 601 ), UNS 8020 ( ALLOY 20 / 20 CB 3, UNS 4400 (MONEL 400 ), UNS 8825 INCONEL (825), UNS 6625 (INCONEL 625), UNS 10276 ( HASTELLOY C 276 )
Carbon Steel Induction Bends ASTM A 234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70
Alloy Steel Induction Bends ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
Duplex & Super Duplex Induction Bends ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
Stainless Steel Hot Induction Bends ASTM A403 WP316/316L, ASTM A403 WP304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404

Hot Induction Bends Features and Benefits

  • Cost efficiency
  • Large radii for smooth flow of fluid
  • Less non-destructive testing of welds
  • Induction bending reduces the no. of welds in a system

Induction Bend Tangent Length

  • Seamless Bends: DN50-DN1200
  • Welded Bends: DN50-DN1200
  • 90 degree
  • 30 degree
  • 45 degree
  • Size: 2" – 48". DN50-DN1200
  • Hot bending radius : 3D, 5D, 7D, 10D, here the “D” means the nominal diameter of the bend.
ASTM A106B Elbow manufacturer in India, Check Long radius (R=1.5D) and short radius ( R=1D) ASTM A420 WPL6 Seamless 1.5D, 2D, 3D 4D, 5D, 6D, 7D, 8D, 9D, and A860 WPHY42 10D Pipe Bends Price List in Mumbai

Induction Bending Machine

Induction bending machines enable precision control for heating and cooling narrow sections of steel pipes, ensuring more consistent quality and shape. Our induction bending machine is designed for angle iron, bending pipe, I beam,channel, rectangular pipe, square pipe, and other such materials

Types of Induction Bend

Buttweld Hot Induction Bend
Buttweld Hot Induction Bend
Pipeline Induction Bend
Pipeline Induction Bend
90 Degree Hot Induction Bend
90 Degree Hot Induction Bend
HSS Induction Bending
HSS Induction Bending
ASME B16.28 Buttweld Hot Induction Bend
ASME B16.28 Buttweld Hot Induction Bend
Grade X80 Induction bend
Grade X80 Induction bend
45 Degree Induction Bend
45 Degree Induction Bend
Induction Beam Bending
Induction Beam Bending
Cold Induction Bend
Cold Induction Bend
ANSI B16.9 Hot Induction Pipe Bend
ANSI B16.9 Hot Induction Pipe Bend
Welded Hot Induction Bend
Welded Hot Induction Bend
A234 WPB 5D induction bends
A234 WPB 5D induction bends

Hot Induction Bend Weight

Size Wall Thickness Bending Radius Approx. Weight in kg
DN Outside Diameter s a e
inch Millimeter Millimeter Millimeter Millimeter Millimeter 45 degree 90 degree
Seamless
1 25 30 1.5 30 12 00.03 00.05
32 38 1.5 32.5 14 00.03 00.08
2 50 57 1.5 52.5 22 00.10 00.20
40 44.5 1.5 40 17 00.06 00.14
65 76 2 70 29 00.23 00.46
4 100 108 2.5 100 41 00.58 1.16
3 80 89 2 82.5 34 00.32 00.64
5 125 133 2.5 125 52 00.90 1.80
7 175 194 3 180 75 1.90 3.80
6 150 159 2.5 150 62 1.30 2.60
8 200 219 3 210 87 3.00 6.00
12 300 324 4 305 126 8.55 17.10
10 250 267 3 255 106 4.44 8.88
14 350 368 4 352.5 146 11.30 22.60
18 450 457 4.5 457 189 20.45 40.90
16 400 419 4 400 166 16.40 32.80
20 500 508 5 508 210 28.10 56.20
28 700 711 6 711 295 66.00 132.00
36 900 914 8 914 379 145.50 291.00
24 600 610 5 610 253 40.50 81.00
32 800 813 6 813 337 86.50 173.00

Induction Bending Services

  • Complex & S-Bends 3D Bending
  • HSS Bending to 24" x 24"
  • Pipe Bending to 30" Diameter
  • Stainless, Carbon & Alloys
  • Continuous Bends to 54′ Length
  • Structural Bending to 30" Depth
  • Qualified welding
  • Surface treatments
  • Hydro pressure testing up to 700 bars
  • 3D robot cutting
  • Heat treatments (stress relieve, normalizing, quenching tempered)
  • Welding preparation
  • According to EN1090-2 / EN14870 / EN12952 / EN13480 (other standards on request)
  • Destructive and non-destructive testing (NDT)

Below countries always prefer to buy Hot Induction Bends from Indian manufacturers

ASTM 234 BEND 90 DEGREE Model 3D, 4D, 5D, Schedule 40 Czechia, Malaysia, Thailand, Germany
ASTM A234 WPB Bend Long Bend Radius 1.5D,3D and 4D Saudi Arabia (KSA), South Africa, Brazil, Kuwait
ASME B 16.9 MSS SP-75 GR.WPHY-52 3D Bend Italy, Indonesia, Austria, Iran, Singapore, Chile
HOT FORMED MANDREL TYPE BEND UK, Ellington -United States, Canada, Poland
Carbon Steel Long Radius (3D / 5D / 7D) bend USA, Malaysia, Bangladesh, Finland, Hungary
SCH80 API 5L X42 FBE COATED. 3D BEND, 90 DEG New Zealand, South Africa, Singapore, UAE, Bahrain
ASTM A234, 3D BEND, 45 Degree Nigeria, UK, Philippines, Australia, Jakarta -Indonesia
3lpp coating 5D and 3D bend Qatar, Thailand, Europe, France, Singapore
3D BEND 90 DEGREE Philippines, Indonesia, Dammam -KSA, Belgium, Dubai
45° 3D Sweep bend LR Gr PE100 Malaysia, Argentina, Oman, UAE, Hong Kong
ASTM A234 WPB SCH.40 90DEG 3D bend NY 12203 (USA), South Korea, Malaysia, Singapore
90 degree LR HOT INDUCTION BEND API5L 3D/ 5D Turkey, Malaysia, Norway, UAE, Jordan
API 5L Gr B. Induction hot 3D bend Romania, Malaysia, Portugal, Europe, Japan
SCH 80 3D 90DEG BEND STPG 410 JIS G3454 BE Seamless Philippines, Taiwan, Malaysia, Los Alamos -Mexico
16" 10D PIPE BEND, 5D 8 inch Sch40 Seamless 90 Deg Bend ASTM A106B ASME B16.9 Mexico, UK, Spain, Vietnam, Egypt
SS316 Schedule 10S 3D bend Sweden, Colombia, China, Denmark, Malaysia, Peru, Vietnam
API 5L 6D Hot induction bend, Grade X-70, PSl2 Malaysia, Netherlands, Dubai, Russia, Morocco
DN450 Carbon steel ASTM A234-WPB 3D Butt Weld Bend 90 degree Europe, UAE, Greece, United Kingdom -UK, Malaysia
Schedule 40 A234 WPB 3D Bend Canada, Vietnam, Singapore, Philippines, Malaysia

Hot Induction Bends Capabilities

Induction Bending Machine

I B Mc 1

I B Mc 2

I B Mc 3

Bending Radius in mm

1780

4575

7320

Size of Pipes

3” – 14”

4” – 36”

4” – 48”

Thickness in mm

5 – 50 UpTo 14” Dia Pipe

6 – 36 for 26” – 36” Dia Pipe

8 – 32 mm for 38” – 48” Dia Pipe

Induction Bend Radius Chart

Gauge Induction Bend Radius
Includes Minimum Closeness of Cutout to Bend
Induction Bend Radius
(Refers to Inner Radius)
11 gauge (0.120" |3.05mm) .5" .07", .08", .09", .1", .125"
14 gauge (0.075" | 1.9 mm) .275" .05", .055", .062", .07", .075"
  .375" .07", .105"
  .5" .09", .11", .115", .12"
  1.375" .4"
16 gauge (0.060" | 1.52 mm) .2" .035", .05"
  .265" .05", .055", .075", .08"
  .375" .07"
  .5" .105", .12"
18 gauge (0.048" | 1.22 mm) .2" .04", .045", .05"
  .265" .06", .07", .08", .085"
  .375" .1", .125"
  .5" .115", .12"
20 gauge (0.035" | 0.89 mm) .2" .05"
  .265" .06", .07"
  .375" .095"
22 gauge (0.029" | 0.74 mm) .2" .05"
  .265" .04", .08"
24 gauge (0.024" | 0.61 mm) .2" .04"
  .265" .08"
In all types of dimensions and lengths

Hot Bend Standard

  • ISO 15590-1 Induction Bends -  Petroleum and natural gas industries hot bends, fittings and flanges for pipeline transportation systems
  • ASME B31.3 - Process piping
  • DNV-OS-F101 - Offshore Standard for Submarine Pipeline Systems
  • ASME B31.1 - Power piping
  • AS 2885 - Gas and liquid petroleum
  • ASME B16.49 - Factory-Made, Wrought Steel, Buttwelding Induction Bends for Transportation and Distribution Systems
  • AS 4041 - Pressure piping
  • ASME B31.4 - Pipeline Transportation Systems for Liquids and Slurries
Looking for Induction Bends manufacturer in India? Complete Hot Bend Pipeline solutions, check Induction Bending Machine, Process and Sizes, do not forget to compare our price with other Hot formed bends manufacturers

Induction Bend Pipe Length Calculation

Induction Bend Pipe Length

Length of Arc = No. of Degrees X 0.175 X Radius of Bend

Induction Bend Pipe

Hot Bend Pipeline specification

Material: Carbon Steel, Low Alloy, API 5L, A106, A335, A333, A312, bi-metal alloys.

Size Ranges Tolerance
OD: 2" to 60" -1 ~+2 mm
Hot Bends radius: R^3D
Wall Thickness: 3 to 60 mm
Wall Thickness thinning: R=3D <13%
R=5D <9%
R=4D <11%
R=6D <8%
R = Radius • D = Diameter • OD = Outside Diameter • ID = Inside Diameter
Induction Bending angle: 0~180 deg ±0.5 deg
Induction Bending temperature: ±10°C from the qualification temp.
Hot formed bends velocity: ±2.5mm per min
Induction Bends ovality: <2.5%
Inside Diameter welding ends NPS<36" ±2.5mm
Induction Bends Tangent ovality: <0.8%
Inside Diameter welding ends NPS>36" ±3 mm

Lets Get in Touch!

Call us

+91 22 43431313